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Cases of problem solutions : Roll forming

Problem the customer wants to solve

お客様

We want to assemble a frame for a machine to be used in an environment requiring sanitary aspects and corrosion resistance. We are concerned about the corrosion resistance of ordinary aluminum rails. We prefer to adopt stainless steel rails, but they are not available in the market.

Identification of specific problems

Machining from standard products (angles and channels) on the market is expensive. If you could design custom bolt- grooved rails, the cost could be reduced and the installation time shortened. However, complex forming techniques and accuracy are required to achieve that shape in stainless steel.

Proposal of how to solve the problem from us

We would propose a stainless steel bolt- grooved rail combining two high-precision roll-forming components after confirming the detailed requirements from the customer.
We would be able to quickly supply trial products in accordance with the quantity requested by the customer and realize the benefits of our products.

Roll forming product

Roll forming products

Customer feedback

The adoption of bolt-grooved rails combined with roll-formed elements has made it possible to assemble the product in environments where corrosion resistance is required.

Other cases of problem solutions

Stainless steel strip

Through the adoption of the Lʼdiel finish, the life of the mold has been greatly extended, leading to improved productivity and cost reductions, thereby solving a long standing problem.

Fine Profile (Profile Rolled Products)

Cutting processes have been eliminated. This reduces costs and environmental impact by reducing cutting waste.

Roll forming

The adoption of bolt-grooved rails combined with roll-formed elements has made it possible to assemble the product in environments where corrosion resistance is required.

Consignment processing (stainless steel strip)

As a result of purchasing a small quantity of stainless steel foil plating material, it was possible to carry out the necessary trial production on schedule.

FINE PEEK-ST

The adoption of FINE PEEK-ST with long coils has made it possible to secure a stable source of high-quality, low-cost products.

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Trial Production & Consignment Processing Support Desk

Started on Tuesday, April 1st, 2025
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